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#31 |
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Member
Join Date: Sep 2009
Location: Roswell GA
Posts: 25
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Do I have to buy a kit for crazy $$$ or does one of you fine chaps know the size of the bolts needed so I can get them from the hardware store?
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#32 | |
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KLR Fanatic
Join Date: Jan 2007
Posts: 2,844
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Quote:
The "crazy $$$$" is about $ 5 for a four-bolt kit. Why not measure your own subframe bolts, and then sift through the bins at the hardware store to buy replacements to your liking? The three-bolt kit's somewhat different, but . . . find yourself a 3/8" or so bolt and nut of the proper length and grade, and . . . you're in business--might buy a couple of drill bits, too, while you're at it. Eagle Mike et al have assembled compatible kits of known effectiveness, sold at nominal prices IMHO, but . . . if you find saving the few pennies you might by DIY hardware store bin grazing sufficiently important, more power to you. Last edited by XDragRacer : 09-13-2009 at 08:58 AM. |
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#33 |
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Member
Join Date: May 2009
Location: upstate SC
Posts: 34
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#34 | |
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Member
Join Date: Sep 2009
Location: Roswell GA
Posts: 25
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Quote:
$39.95 http://www.whitehorsepress.com/produ...oducts_id=6177 $49.95 http://www.dual-star.com/index2/Bran...pgrade_kit.htm I look forward to any other replies you may make to any questions I may have in the future. Last edited by Britman : 09-13-2009 at 04:21 PM. |
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#35 |
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Member
Join Date: Sep 2009
Location: Roswell GA
Posts: 25
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#36 |
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Member
Join Date: Aug 2009
Location: Port Orchard, Washington
Posts: 21
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Number 1 source for functional upgrades for this bike including high strength subframe bolts is Eagle Mike
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#37 | |
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Join Date: May 2008
Location: 89403
Posts: 404
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Quote:
If you decide to order from him, go the the "home" page of his site, find his phone number and call him.
__________________
2008 Red KLR 650, T- Bob, EM's Doo EM's Fork brace Ricor Intiminators + .22 mod, etc. 2007 Black KLR 650 newly acquired EM Doo done Ricor Intiminators installed; Ricor IAS shock .22 mod, Euro light switch.... Insist on the best http://www.eagle-m-e.com/ or (619) two six one one two 8 1 |
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#38 | |
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KLR Fanatic
Join Date: Jan 2007
Posts: 2,844
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Quote:
I have the 4-bolt kit; surely not as strong as the 3-bolt upgrade, but--$ 5 and 10 minutes and its done (oh, yes; this approach requires some thread-locker also--used Lock-Tite RED; they ain't coming out without a struggle!). Could I have beat $ 5 at the local hardware store? Maybe, but . . . bolts the EXACT length and EXACT grade, with the Allen-head bolt heads might be hard to find; plus . . . the washers, or spacers, for the lower bolts would require some minor additional provisioning . . . Same for a 3-bolt kit; DIY component shopping might save some money, but . . . purpose-selected drill bits, etc., already in the box, would be worth some money to me, and--as mentioned by gbynum, no thread-weakend shear-stress points. Best wishes on your subframe bolt upgrade; let us know what you decide and how it turns out! ![]() |
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#39 |
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Active Member
Join Date: Aug 2007
Location: Roseland, Louisiana
Posts: 709
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Eagle Mikes drill through kid was $25 (at least when I did it... $$$ now?, but can't be much different) and was such an easy job.
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#40 |
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Level 2 Moderator
KLR Fanatic
Join Date: Apr 2007
Location: 410m N, a smidgen W of Spoonbooty
Posts: 14,688
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Not so easy if you are not skilled with a drill. You have to keep oil on the bit while drilling or you will burn up bits.
Also, keep the fuel and vent lines clear. Shavings can fall into them as well. Don't ask me how I know.
__________________
SRA Turd in a TophatKLR650 A21 Black and Silver Mad Max edition The buck stops here.(RIP) So did a Dog(RIP) and a Big Ass Rat! ![]()
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#41 |
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Join Date: Dec 2008
Location: Henderson, NV
Posts: 1,241
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AND...use low rpm's on the drill. Don't get impatient, or you'll heat it up and dull it.
__________________
A modern suspension is a wonderful thing. Upgrade. |
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#42 | |
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Level 2 Moderator
KLR Fanatic
Join Date: Apr 2007
Location: 410m N, a smidgen W of Spoonbooty
Posts: 14,688
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Quote:
Ya, in general, mostly if it's smoking a lot, you are going to fast or not using enough oil..
__________________
SRA Turd in a TophatKLR650 A21 Black and Silver Mad Max edition The buck stops here.(RIP) So did a Dog(RIP) and a Big Ass Rat! ![]()
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#43 | |
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Member
Join Date: Sep 2009
Location: Roswell GA
Posts: 25
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#44 | |
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KLR Enthusiast
Join Date: Aug 2008
Location: Michigan
Posts: 1,091
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Quote:
DO NOT EVER HAVE THE THREADED PORTION OF A BOLT IN A SHEAR PLANE WHERE IT HAS TO BEAR A LOAD. NEVER. The notch formed by the thread is a stress riser, and a crack WILL propagate from that point. This is why aircraft (AN) bolts are available in 1/16" increments of length, and have just enough thread length to support a nut. Buy a bolt long enough that the solid shank extends through both shear planes and cut some of the threaded part off to get the correct length. Or just use a proper AN bolt.
__________________
U.S.N. 1959-1965 AMA Life Member, NRA Benefactor Member 2009 Versys 2000 KLR 650 1995 MuZ Skorpion Replica 1967 Triumph Bonneville TT Special Last edited by ttpete : 11-03-2009 at 01:55 PM. |
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#45 | |
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Join Date: May 2008
Location: 89403
Posts: 404
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Quote:
__________________
2008 Red KLR 650, T- Bob, EM's Doo EM's Fork brace Ricor Intiminators + .22 mod, etc. 2007 Black KLR 650 newly acquired EM Doo done Ricor Intiminators installed; Ricor IAS shock .22 mod, Euro light switch.... Insist on the best http://www.eagle-m-e.com/ or (619) two six one one two 8 1 |
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