KLR650.NET Forums - Your Kawasaki KLR650 Resource! - The Original KLR650 Forum!
Go Back   KLR650.NET Forums - Your Kawasaki KLR650 Resource! - The Original KLR650 Forum! > KLR250 & Super Sherpa, KLX > KLX Main Discussion
Register FAQ Members List Calendar Mark Forums Read
KLX Main Discussion KLX650, KLX400, KLX300, KLX250S, KLX125

Reply
 
Thread Tools Display Modes
Old 05-27-2011, 01:39 PM   #1
Bikernut
Occasional Poster
 
Bikernut's Avatar
 
Super Cool Since: May 2011
Locale: Los Angeles
Postings: 6
Default Head Gasket Cracked???

Hey everyone, Newby here. I have a 93 KLX650 and was hoping someone could answer a riddle for me.

SYMPTOMS: Radiator is empty, Oil sight glass shows a very small white milkyness to the oil floating at top(tiny amount). No coolant leaks that I can see anywhere. Runs fine though, plenty of power. Oil also smells like it has gas in it. Are there any ways to REALLY find out for sure if the head gasket is cracked, ways to test it before I tear the engine apart only to find out it's not the gasket??

Was recently bought for $1000 with 8,000 miles on it. Previous owner said he had tank and carbs cleaned and serviced because gas would leak out of carb and also into engine when sitting. Starts right up, idles perfectly and runs great. So I believe he's telling the truth about the carb service.

LAST QUESTION: What oil should I use for oil changes??

Any info will be helpful, THANKS!
Bikernut is offline   Reply With Quote
Old 05-27-2011, 02:04 PM   #2
MSGT-R
LEVEL 3 STAFF
 
MSGT-R's Avatar
 
Super Cool Since: Nov 2004
Locale: Lake Elsinore, CA
Postings: 6,607
Default Re: Head Gasket Cracked???

Quote:
Originally Posted by Bikernut View Post
SYMPTOMS: Radiator is empty, Oil sight glass shows a very small white milkyness to the oil floating at top(tiny amount). No coolant leaks that I can see anywhere.

You won't see that sort of leak, it is most definately a head gasket leaking coolant (high pressure side) to oil passage (low pressure side) internally. Also, a remote possibility of the water pump seal leaking out the back side and into the motor. Either of those are hard to tell from the other without tearing stuff apart. A coolant leak-down test will just reveil that you have a loss of pressure somewhere..

Get a book, it's not hard to do, just time consuming. Once everything is apart, have the head checked for straightness and cracks, and the top surface of the jug to see if the liner is still level with the casting.

The gas is either a bad needle/seat, or incorrect float level, either of which will not allow the flow of gas to stop when full. The gas overflows down the carb, into the cylinder and down past the rings into the crankcase (and sometimes into the air cleaner).
__________________
Don't have a doohicky, and I've never suffered from testosterone.

Last edited by MSGT-R : 05-27-2011 at 02:06 PM.
MSGT-R is offline   Reply With Quote
Sponsored links
Old 05-27-2011, 08:08 PM   #3
klr_rider1
Active Member
 
Super Cool Since: Oct 2008
Locale: Australia
Postings: 330
Default Re: Head Gasket Cracked???

I once owned a 1993 KLX650C.

A common fault with these bikes is that the shaft in the water pump (about 2" long) wears out and has to replaced. This fault usually appears in bikes at about 43,000 kms.

The shaft can be replaced by a home mechanic.
klr_rider1 is offline   Reply With Quote
Old 05-27-2011, 09:46 PM   #4
Bikernut
Occasional Poster
 
Bikernut's Avatar
 
Super Cool Since: May 2011
Locale: Los Angeles
Postings: 6
Default Re: Head Gasket Cracked???

Thanks for the reply, Will look in the repair manual to see what's involved.
Bikernut is offline   Reply With Quote
Old 11-11-2011, 01:25 PM   #5
rafaellecuona
A Regular
 
Super Cool Since: Mar 2005
Locale: Albuquerque, NM
Postings: 23
Default Re: Head Gasket Cracked???

Quote:
Originally Posted by Bikernut View Post
Hey everyone, Newby here. I have a 93 KLX650 and was hoping someone could answer a riddle for me.

SYMPTOMS: Radiator is empty, Oil sight glass shows a very small white milkyness to the oil floating at top(tiny amount). No coolant leaks that I can see anywhere. Runs fine though, plenty of power. Oil also smells like it has gas in it. Are there any ways to REALLY find out for sure if the head gasket is cracked, ways to test it before I tear the engine apart only to find out it's not the gasket??

Was recently bought for $1000 with 8,000 miles on it. Previous owner said he had tank and carbs cleaned and serviced because gas would leak out of carb and also into engine when sitting. Starts right up, idles perfectly and runs great. So I believe he's telling the truth about the carb service.

LAST QUESTION: What oil should I use for oil changes??

Any info will be helpful, THANKS!
I have an '05 650 with frothy oil and empty radiator - refill radiator - all goes straight to crankcase - even after replacing both oil seal and mechanical seal - popped off water pump cover to inspect and found damaged brand new rubber on mechaical seal - probably due to running "dry" with no coolant. Do I have a cracked head? Wouldn't I see oil leaking? How is all that coolant getting into my oil?
rafaellecuona is offline   Reply With Quote
Sponsored links
Reply


Thread Tools
Display Modes

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

vB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Forum Jump

Similar Threads
Thread Thread Starter Forum Replies Last Post
Head Pipe Removal - Reusable Gasket? Fortech Maintenance, Mods, & Tech 2 04-03-2011 07:32 AM
685 Kit Head Gasket Questions johnnyx27 2008 through 2013 KLR650 Discussion 1 05-10-2010 04:46 AM
Head gasket source? Suncoast KLR650 Main Discussion 1 05-07-2010 04:03 PM
Retorquing cylinder head bolts. thebully Maintenance, Mods, & Tech 12 01-05-2010 07:28 AM
head gasket pburet Maintenance, Mods, & Tech 4 03-01-2004 12:56 PM

All times are GMT -5. The time now is 10:11 PM.


Powered by vBulletin® Version 3.6.10
Copyright ©2000 - 2013, Jelsoft Enterprises Ltd.
© Copyright KLR650.NETAd Management by RedTyger